Now that the weather is getting cooler and winter is just around the corner (yikes!), I wanted to bring this Tutorial and Free ePattern for my Faux Fur Ear Flap Hat home.

This post originally aired on The Sewing Rabbit as part of the Sewing Rabbit Fall Collection.

I’m so excited to be contributing my fur ear flap hat to the Sewing Rabbit Team’s Fall Collection! Since this collection is for children and I don’t have children or really know many children that I could borrow as guinea pigs for my sewing activities, I improvised by making a hat that can fit a teen or adult – really just anyone with a head size around 22-24 inches.

Faux Fur Ear Flap Hat Tutorial and Free ePattern by Sewbon.com
Faux Fur Ear Flap Hat Tutorial and Free ePattern by Sewbon.com

HOW TO SEW THE EAR FLAP HAT

Materials

  • Fur Ear Flap Hat PDF Pattern
  • ½ yard Exterior Fabric
  • Fat Quarter Lining Fabric
  • Approximately a Fat Quarter Faux Fur (could be more or less depending on the direction of the nap on the fur)
  • ½ yard Fusible Fleece Interfacing
  • General Sewing Supplies

Pattern Notes

The pattern includes a built in 5/8 inch seam allowance and all seams should be sewn with a 5/8 inch seam allowance. Faux fur seams may need to be trimmed down after sewing the seam due to the bulk.

Tips for Working With Faux Fur

Faux fur pattern pieces should not be cut on a fold. So, for the faux fur ear flap pattern piece, do not cut this on the fold. Instead, trace this pattern piece out in full (mirror image for the other half) and then cut.

When cutting faux fur, cut from the backside (an exacto knife is great for this) making sure to only cut through the backing and not the fur itself.

Before sewing a faux fur seam, bush all the fur away from the seam. After the seam is sewn, gently pull out any of the faux fur that was caught up in the seam.

Instructions

1. Download the PDF pattern and cut out all pattern pieces

2. Iron on the fusible fleece interfacing to all exterior fabric pieces

3. Place and pin the sides and top piece of the exterior fabric together and sew them together

Faux Fur Ear Flap Hat Tutorial and Free ePattern by Sewbon.com

Faux Fur Ear Flap Hat Tutorial and Free ePattern by Sewbon.com

4. Repeat with the side and top lining pieces

Faux Fur Ear Flap Hat Tutorial and Free ePattern by Sewbon.com

5. Assemble the ear flap by sewing right sides together of the exterior fabric and faux fur on the bottom three sides. Leave the top open. Turn the ear flap piece right side out and baste stitch the top closed.

Faux Fur Ear Flap Hat Tutorial and Free ePattern by Sewbon.com

Faux Fur Ear Flap Hat Tutorial and Free ePattern by Sewbon.com

6. Attach the ear flap piece to the assembled hat body by pinning the ear flap on, exterior sides together, and stitching.

Faux Fur Ear Flap Hat Tutorial and Free ePattern by Sewbon.com

7. Assemble brim by sewing right sides together of the exterior fabric and faux fur on the bottom three sides. Leave the top open. Turn the ear flap piece right side out and baste stitch the top closed.

Faux Fur Ear Flap Hat Tutorial and Free ePattern by Sewbon.com

8. Attach the brim piece to the assembled hat body by pinning the brim on, exterior sides together, and stitching.

Faux Fur Ear Flap Hat Tutorial and Free ePattern by Sewbon.com

9. Attach the lining by tucking the completely assembled the hat body into the lining, right sides together, and stitching. A walking foot is helpful for this part due to the thick layers. Also, make sure to go slow, turning the hand wheel when necessary to sew over the bulky seams. Leave a 4 inch opening.

Faux Fur Ear Flap Hat Tutorial and Free ePattern by Sewbon.com

10. Lastly, turn the hat right side out through the opening and hand stitch the opening closed.

Faux Fur Ear Flap Hat Tutorial and Free ePattern by Sewbon.com

Faux Fur Ear Flap Hat Tutorial and Free ePattern by Sewbon.com

Thank you so much to my sister, Laura of Laura Murray Photography, for snapping these shots of my fur ear flap hat.